Category: Case Studies

Client: BOS Inspection – Root Cause Analysis

Projects Performed: 02

Assam, India

Plant detail: 70 MW / 92 MWp Solar PV Plant,

Client Name: Jakson Power

Sunkonnect deployed a team of Engineers having expertise in Transformer Design and Production to conduct RCA for the failure of a 6.25MVA Inverter Duty Transformer. The team along with the manufacturer performed detailed tests and studies on the transformer leading to the identification of the cause of failure. A detailed report was provided to the manufacturer as well as the client to improve the design and manufacturing of such transformers.

Service Name: BOS Inspection – Factory Acceptance Test & Pre-Shipment Inspection

Projects Performed: 02

Nepal

Plant detail: Dhalkebar – Loharpatti 132 KV Transmission Line Project

Client Name: Jakson Ltd.

Sunkonnect deployed a team of Engineers having expertise in the Mechanical Structures Structure Manufacturing Facility for The Pre Shipment Technical and Quality Inspection of the material. The team identified various materials with defects leading to the rejection of a lot and the remaining material was cleared for dispatch. An RCA was conducted for the defective material and suggestions were provided to the manufacturer for improvement.

Client: BOS Inspection – Expediting

Projects Performed: 01

Malkapur, Maharashtra

Plant detail: 70 MW Solar Power Project

Client Name: Juniper Green Field

Sunkonnect deployed a team of Engineers having expertise in Mechanical Structures at the Structure Manufacturing Facility for expediting the production of the material as per the technical and Quality criteria of the client. The team managed to successfully complete the Assignment well before the material delivery date excelling at all technical and quality parameters.

Service Name: Asset Management

Projects Performed: 01

Rajkot, Gujrat (INDIA)

Plant detail: 5 MWp Solar PV plant

Client Name: Major Developer based out of India

Sunkonnect deployed a team of Engineers for Asset Management of an Operational Solar PV Plant, The idea was to study the plant to identify the status of current performance, areas for improvement to improve yield and Plant uptime, and provide expertise to implement the recommendations. We managed to reduce the unscheduled downtime of the plant completely and improve the yield by 3%. We also implemented SOPs for Preventive and corrective maintenance to enable the site team to operate the plant at optimum.

Client: Plant Audit

Projects Performed: 01

Bikaner, Rajasthan (INDIA)

Plant detail: 1.5 MWp Solar PV plant

Client Name: Major Developer based out of India

Sunkonnect deployed a team of Engineers for the assessment of an Operational Solar PV Plant’s health, The idea was to study the plant to identify the status of current performance, areas for improvement to improve yield and Plant uptime, and provide expertise to implement the recommendations. The team camped at the site for a few days, conducted tests and analyses on the data, and worked with the client team to implement the changes. We managed to reduce the unscheduled downtime of the plant by 75% and improve the yield by 10%.

Service Name: PV Module at Plant

Projects Performed: 03

Malaysia

Plant detail: RCA for module rear glass crack

Client Name: Major Renewable Energy Developer

Sunkonnect deployed a team of Engineers having expertise in PV Modules fabrication and Production to conduct RCA for the rear glass cracks in the bifacial modules of a global major supplier. The team along with the manufacturer camped at the site to perform various simulations, inspections, and tests to collect the data of the affected modules. The data was studied and a report was published for clients and manufacturers. The countermeasure was proposed to prevent such failures in the future for both client and the manufacturer.

Service Name: PV Module Manufacturing

Projects Performed: 02

Bangalore, India

Plant detail: 250MW

Client Name: Major Energy conglomerate